Manufacturing Solution
Automatic Measurement & Manufacturing System for Adjustment Pipe
Process Innovation Based on 3D Measurement Technology
Reducing the conventional 10-step Manufacturing process to just 6 streamlined steps
STEP 1
Preparation of Manufacturing Engineering
STEP 2
Transmission to Manufacturing Vendor
STEP 3
Pre-machining of Adjustment Pipe Length
STEP 4
On-site Measurement & Fitting
STEP 5
Temporary On-site Welding
STEP 6
Removal & Transfer of Tack-welded Pieces
STEP 7
Final Welding of Adjustment Pipe
STEP 8
Post-processing After Manufacturing
STEP 9
Delivery to Shipyard
STEP 10
On-board Installation
Manufacturing Process Reduction
STEP 1
Preparation of Manufacturing Engineering
STEP 2
Transmission to Manufacturing Vendor
STEP 3
STEP 4
Post-processing After Manufacturing
STEP 5
Delivery to Shipyard
STEP 6
On-board Installation
Benefits of System Implementation
Improved Working Environment
& Accident Prevention
By shifting operations to a controlled indoor and fixed-process environment,
working conditions are enhanced and potential safety risks are proactively eliminated.
- Elimination of on-site horizontal fitting work removes the need for hot work, preventing related safety accidents
- Removal of transportation tasks previously required after on-site fitting
- Elimination of repetitive overlapping tasks (drying, outfitting, painting) in confined spaces
- Simplified workflow and reduced hazards ensure worker safety
- Overall workplace improvements enhance site management efficiency
On-Time Delivery
& Process Optimization
Through process simplification and the use of dedicated equipment,
production lead time is reduced and delivery competitiveness is strengthened.
- Lead time reduction and improved on-time delivery reflecting the characteristics of Adjustment Pipe
- Reduction from 10 processes to 6 streamlined steps, significantly improving efficiency
- Minimization of measurement and Manufacturing cycle time
- Shortened production time through the use of dedicated cutting and Reproduction equipment
- Elimination of crane operations and unnecessary inter-process transfers previously required for pre-processing and transportation
- Reduced process risk by eliminating idle and waiting time
Enhanced Product Quality
& Increased Reliability
A stable Manufacturing environment improves product quality
and strengthens external credibility.
- Manufacturing of Adjustment Pipe in a stable factory environment similar to fixed spools
- Consistent quality maintained through indoor production processes
- Improved precision enables production of high-quality finished products
- Stabilized quality enhances trust with shipowners and classification societies
- Securing sustainable quality competitiveness through continuous process innovation